Brought deep familiarity to a major Delaware oil battery where we previously participated in a large expansion. Recently optimized vapor recovery, cutting costs with a phased VRU replacement plan and tailored deliverables—maximizing long-term value and efficiency.
Project Spotlight: Vapor Recovery Optimization at Delaware Oil Battery
We have extensive experience with this large oil battery in the Delaware, having previously contributed to a significant brownfield expansion. This project involved bringing on eight new wells and installing key equipment such as a new VRT, three VRUs, water and oil pumps, a gunbarrel tank, HWSB tank, a produced water tank train, temporary fin tube water coolers, a new tank vapor header, combustors, and a complete rework of the flare header.
Our most recent work focused on optimizing the vapor recovery compression system. With flash gas volumes declining significantly, two 300 HP VRUs were operating at just 30% capacity, costing over $20K per month. We analyzed the existing and forecasted gas volumes from flash gas, thermal expansion, and working volumes, and proposed replacing the two existing units with two smaller units. This new setup allowed for the removal of one unit within six months. Additionally, we installed a backpressure control valve on the VRTs, enabling the future removal of a VRU without requiring another shutdown.
We provided a comprehensive set of deliverables to align with the scope of the project, including:
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A detailed Scope of Work package with a phased plan for replacing the existing VRUs (designed to prevent production disruptions).
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Annotated images, bid package for issuance, marked-up P&IDs, backpressure valve sizing data sheet, procurement support, and all vendor drawings.
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Updated compressor performance reports.
At CUE, we always balance the deliverables with the complexity of the project to ensure our clients receive the highest value.
Interested in quality engineering services for your upcoming oil and gas development? Contact us today to discuss how we can help ensure the success of your next project.