Ongoing support at a Delaware gas facility led to over 50 upgrades, VRU optimization, flare system improvements, and cost-saving solutions. We provided ROI analysis and a full bid-ready SOW package to guide future investments and enhance operational reliability.
Project Spotlight: Delaware Facility Optimization & VRU Upgrade
Our team was initially engaged to perform a comprehensive capacity, operations, safety, and safeguarding analysis for this Delaware oil battery facility. The study resulted in the implementation of approximately 50 strategic upgrades to improve performance and compliance.
Following that work, we were re-engaged to troubleshoot ongoing operational challenges, including frequent thief hatch venting and overloading of the VRUs and flare system. Our solution included:
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Recommending a lower inlet separation pressure
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Installing three backpressure control valves (BPCVs) to manage high-rate wells
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Upgrading the LP flare system with new piping, a liquids pump, and a condensate separator/pump to allow safe and reliable combustor operation
Most recently, we helped the client optimize a 300 HP VRU that was significantly underutilized while incurring ~$20K/month in operating costs. We evaluated inventory equipment versus purchased equipment and provided several equipment options with ROI comparisons to guide their investment decision.
Our final deliverables included a mechanical bid-ready Scope of Work package with:
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Annotated images and marked-up P&IDs
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VRU general arrangements and performance data
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Piping specifications and facility construction guidelines
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A standardized vendor bid form
Our continued support at this site reflects our commitment to practical, cost-effective solutions that improve operational reliability and facility economics.
Interested in quality engineering services for your upcoming oil and gas development? Contact us today to discuss how we can help ensure the success of your next project.